The wellhead valve hydraulic tester system is designed and manufactured according to the requirements of API6A and GBT22513. It is mainly used for factory inspection of wellhead high-pressure valves, drilling blowout preventers, oil (gas) trees, throttling and well-killing manifolds, and can also meet the water pressure and other functional tests of the above products. It is suitable for well control equipment manufacturers to do product production testing. It is also suitable for scientific research and testing institutions as testing equipment.
The system consists of a test bench and a control console. The entire set of equipment is automatically controlled by computer and PLC, and all tests and monitoring can be completed on the control console. At the same time, the equipment is also equipped with a manual control valve, which can completely complete the test process by manual control.
Standards:
API6A, GB/T 22513 "Specifications for Valves and Christmas Trees";
API 16A, SY/T 5053.1 "Blowout Preventers and Control Devices";
Public security industry standards and the Ministry of Public Security's requirements for security engineering management;
GB 50198 Civilian closed-circuit television monitoring system engineering technical specifications.
Technical Parameters:
Test medium: clean water;
Test pressure: 0~210MPa;
High pressure pump boost ratio: 240:1;
Design load of valve clamping tooling: 120T, meeting 4-1/16" valve test pressure of 30,000Psi;
Structural length range: 435-737mm;
Booster cabinet and control integrated;
Automatic control: computer software sets parameters and performs automatic testing;
Recording method: can generate EXCEL report;
Output interface: 2 independent channels;
Pressure test accuracy: ±0.5% FS;
Pressure control accuracy: ±2% FS;
Features:
The control system of the test system has alarm and shutdown protection measures for unexpected conditions such as overpressure, leakage, and timeout;
The test system has a high-precision automatic control system, closed-loop feedback, intelligent PID adjustment system, and a pressure sensor located at the end of the test workpiece.
End, to ensure the test pressure control accuracy;
Test products, test methods, and test reports of the test system are stored and managed in the form of a database, which is convenient for query or retrieval.
Automatically generate monthly, quarterly and annual reports;
The control principle is advanced, which can accurately control the pressure, maintain the pressure effectively, and automatically replenish the pressure in real time.
Control the entire test process, you can also manually control the test process through the button switch on the control cabinet, you can also manually control each valve the door completes the manual test process;
Essenton's dedicated test software is mature, stable and defect-free. It can display the withstand voltage curve in real time, display real-time data, and print the test results.
Report, compatible with OFFICE office software, programmable test report, allowing users to design and arrange according to their own characteristics;
Imported booster pump is used to improve stability and reliability, while the pressurization speed and control accuracy are further improved;
All high-pressure valves, pipe fittings and connectors are imported from the United States, with guaranteed pressure resistance and reliable quality.
Working Environment:
1) Driving air source: ≤0.7MPa, maximum air consumption: 2.0Nm'/min;
2) Power requirement: AC220V 50Hz 5A;
3) Equipment usage: Adapt to indoor clean working conditions and room temperature;
4) Compressed air quality requirements: filtration accuracy: 15um; normal pressure dew point: 3℃.
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E-mail: Sarah@essenton.com
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Add.: No.7 NanTang Road, Chashan Town, Dongguan, Guangdong, China 523 000