Gas Cylinder Online Detection System
Gas Cylinder Online Detection System is applied for the hydraulic pressure test (external test method) of various carbon fiber gas cylinders, and provides dry testing, bottle valve installation knowledge, bottle valve air tightness, and carbon fiber gas cylinder air tightness testing.
Technical Parameters:
1. Hydraulic pressure test (external test method)
Pressure range: 0~100MPa; (can be higher)
Test medium: water;
Medium temperature: normal temperature;
Testing stations: 4; (can be expanded)
Pressurization rate: ≤0.5MPa/S; (can be designed according to customer requirements)
Pressure measurement accuracy: ±0.5%FS; (higher accuracy optional)
Pressure control accuracy: ±1%FS;
Deformation measurement method: weighing, flow meter or measuring cylinder;
Deformation measurement accuracy: ±1%FS:
Timing range: 0~999S;
Control mode: manual or automatic;
Driving air: 0.5MPa≤P≤0.8MPa;
Power supply voltage: AC 380V 50Hz.
2. Drying detection
Test medium: hot compressed air;
Medium temperature: normal temperature ~130°C;
Testing stations: 2; (can be expanded)
Pressure measurement accuracy: ±0.5%FS, (higher accuracy optional)
Pressure control accuracy: ±1% FS;
Timing range: 0~999S;
Control mode: manual or automatic;
Compressed air: 0.5MPa≤P≤0.8MPa
Power supply voltage: AC 380V 50Hz.
3. Cylinder valve loading and unloading
Test temperature: normal temperature
Test station: 1; (can be expanded)
Control mode: manual;
Compressed air: 0.5MPa≤P≤0.8MPa;
Power supply voltage: AC 380V 50Hz;
Clamping method: pneumatic clamping;
Motor power: 0.4KW; (High-power motors can be provided according to customer designs)
Motor speed: 1400r/min;
Torque detection: Torque sensor or fixed torque value.
4. Air tightness of Cylinder valve
Pressure range: 0~70MPa; (can be higher)
Test medium: compressed air
Medium temperature: normal temperature
Testing stations: 6; (can be expanded)
Pressurization rate: ≤0.5MPa/S; (can be designed according to customer requirements)
Pressure measurement accuracy: ±0.5% FS; (higher accuracy optional)
Pressure control accuracy: ±1% FS;
Timing range: 0~999S;
Control mode: manual or automatic
Driving air: 0.5MPa≤P≤0.8MPa;
Power supply voltage: AC 380V 50Hz.
ⅠAir tightness of gas Cylinder
Pressure range: 0~70MPa; (can be higher)
Test medium: compressed air;
Medium temperature: normal temperature;
Testing stations: 4; (can be expanded)
Pressurization rate: ≤0.5MPa/S; (can be designed according to customer requirements)
Pressure measurement accuracy: ±0.5%FS: (higher accuracy optional)
Pressure control accuracy: ±1%FS;
Timing range: 0~999S;
Control mode: manual or automatic;
Driving air: 0.5MPa≤P≤0.8MPa;
Power supply voltage: AC 380V 50Hz.
Features:
The self-developed special control software is mature and stable, with multiple pressurization modes available to ensure that the entire test process fully complies with relevant national standards;
This machine has a power-off protection function. The system automatically relieves pressure after a power outage. Leakage monitoring is optional. The test is suspended and the pressure test system is equipped with a safety protection device to maximize the safety of operators and equipment.
Optional video monitoring system;
Adopt auxiliary testing devices such as automatic flipping and pouring, drying, bottle valve loading and unloading, etc.;
The entire system is controlled by DCS, with a host set up and each independent detection device forming a base station. The entire system is a local area network;
Using the oracle database as the basic structure, it can realize the upload server and storage functions of real-time test data, digitize the test results, and independently issue the test results of each component.
