Catalyst Reactor System

Catalyst Reactor System

The high pressure reactor is suitable for the research application and program control of high temperature and high pressure chemical reactions in various laboratories today. The main function of the reactor is to control various conditions in the reaction process, such as pressure, temperature, volume, residence time, concentration of each reactant, reaction rate, heat transfer coefficient, stirring rate and other parameters, as well as a chemical reaction vessel as a reactant.

Stirred High Pressure Reactor

The high pressure reactor is suitable for the research application and program control of high temperature and high pressure chemical reactions in various laboratories today. The main function of the reactor is to control various conditions in the reaction process, such as pressure, temperature, volume, residence time, concentration of each reactant, reaction rate, heat transfer coefficient, stirring rate and other parameters, as well as a chemical reaction vessel as a reactant.


The vessel of Reactor is metal.

General Max. Pressure : 414 Bar (6000 psig)

General Max. Temperature : 500℃

General Capacity: 100ml~500L

Reactors are designed to select between the metal vessel & glass vessel. And these are designed to move vessel by pressure cylinder easily.

Hydrothermal (Synthesys, Reaction, Crystallization, Precipitation, Oxidation, Decomosition)

Hydrosis

Pyrolysis

Hydrogenation, Dehydrogenation

CO2 Foaming, Composite Materials

Technical Parameters

Volume50mL~500L
Temp Range-35 ~ 600℃
Pressure Range(Depending on the Vessel)Vacuum ~ 413 bar
Control PanelRegular
HeatingElectric heater, Jacket type
Agitator TypeLip seal, Mechanical seal, Magnetic drive, etc.
Agitator RPM30 rpm~1750 rpm (could be upto 3,000rpm)
Impeller TypePaddle, SBT, PBT, Anchor, Hellical...etc.
Material304SS, 316SS, Hastelloy C-276, Inconel, Titanium…etc
Contorl TypeManual operation or fully automatic computer control
Closure TypeClamp, Gland, Bolt type, Air cylinder (Automation)
LifterScrew, Air cylinder, Motor lifting


URS

Parameter nameRequired parameter value
1System based on a high-pressure reactor with a stirrer System includes:• reactor,• condenser,• separator,• pressure regulator• liquid mass flow regulator• parameter control system• software for remote control of system parameters• frame made of aluminum profileAvailability of a lifting mechanism for the reactor: pneumatic drivePlacement: floor with wheelsets
2Reactor, pc.1
2.1Volume, L.2
2.2Max. operation pressure, bar300
2.3Max. pressure temperature, оС450
2.4Material of construction of reactorT316SS or analog
2.5Stirrer designoverhead drive direct drive (not belt)
2.6Adjustable rotation speed of the mixing element, rpm, not less500
2.7Mixing element motor power, W, not less180
2.8Electric heating power, not less4 kW
2.9Ports:Cooling coil: 1/4" ports;Valve (free): 1/4";Gas supply valve with deep tube: 1/4";Bleed valve: 1/4";Bottom drainvalve: 3/8";
2.10Pressure transducerAvailability, up to 300 bar
2.11Pressure gaugeAvailability, scale from 0 to 300 bar
2.12Thermocouple type "K" and thermowellAvailability
2.13Sealing element typeTeflon (PTFE) and reinforced graphite flat gasket
3Condenser1
3.1Type of condenserShell and tube for liquid coolant
3.2Max. pressure, bar300
3.3Max. temperature, оС300
3.4Maintaining pipeline temperature from reactor to condenserUsing electric heating
3.5Material of construction of condenserT316SS or analog
4Pressure regulator1
4.1Type of regulationManual, "up to yourself"
4.2Maximum temperature, оС, not less200
4.3Max. pressure, bar, not less300
4.4Material of constructionT316SS or analog
5Separator1
5.1Volume, L.1
5.2Working pressure, bar10
5.3Working temperature, оС100
5.4Temperature control typeJacket for liquid heat and coolant
5.5Material of constructionT316SS or analog
6Mass flow regulator1
6.1Maximum flow, grams per hour, not less10 000
6.2Minimum flow, grams per hour, not less1 000
6.3Max. pressure, bar, not less200
6.4Connection interfacesRS232/Modbus
6.5Max. temperature, оС, not less60
6.6Input and output ports1/4"
7Сontrol system1
7.1Digital temperature controller (PID);Availability
7.2digital controller of overheating temperature parametersAvailability
7.3digital indicator for monitoring pressure parametersAvailability
7.4digital RPM (rpm) controller (stirrer rotation speed);Availability
7.5Fluid flowAvailability
7.6emergency warning and shutdown systemAvailability
7.7Power supply220 V/1 phase/50Hz
8Software for remote system management- The ability to continuously monitor and record the main technological parameters, must be equipped with a system for monitoring and controlling the operating parameters of the units (equipment) of the installation (temperatures, pressures, etc.), with this information displayed on the operator's HMI panel;- The system must ensure the collection of archival data and the presentation of trends based on current parameter data. Functional:- presence of a mnemonic diagram;- availability of a chart of key indicators in real time (temperature, pressure, stirrer speed, flow);- possibility of step-by-step temperature changes over time (cyclogram);- the ability to upload to a settlement document-table (txt, xls, nl);- availability of notification and emergency shutdown functions in case of malfunctions- availability of communication with the autonomous control panel via at least a 4-channel galvanically isolated bridge of the USB interface to RS interfaces; - the strength of galvanic isolation is at least 1000V;- work via USB 2.0 Full-speed protocol or equivalent.- selection of the interface type (RS232, RS422, RS485) for each channel must be carried out using internal jumpers;- the ability to use internal matching resistances in each channel using jumpers: availability;- the presence of information exchange indicators for each channel in the form of green and yellow LEDs on the front panel for the operator to quickly understand the equipment status;- the ability to enable or disable any of the channels using special commands from the computer;Availability of connectors for connecting to peripheral equipment and PC.Availability

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